HLC—450/13型連續退火銅大拉 Continuous Annealing Copper Rod Breakdown Machine 本機供電線(xiàn)電纜廠(chǎng)拉制φ1.2～φ3.5的圓銅線(xiàn)，可拉制硬銅線(xiàn)和連續退火軟銅線(xiàn)。本機拉線(xiàn)鼓輪采用串列式排列，定速輪和其它12道拉線(xiàn)鼓輪分別由二臺直流電機拖動(dòng)，可進(jìn)行快速換模，極大地方便了操作。 This machine is made for producing φ1.2～φ3.5 round-shaped copper wire for the wire and cable factory.the drawing capstan are arranged in tandem ,finish capstan and other 12 drawing capstans are seperately dragged by 2 DC machines.This can change the mould fast and make the operation simpler to a large extent. 電控系統采用西門(mén)子裝置，數字通訊，全線(xiàn)PLC控制，人機界面。 The electrical control is installed with the original Siemens control system，all lines are PLC controlled and human-computer interface 本機收線(xiàn)可配置雙盤(pán)自動(dòng)收線(xiàn)裝置及成圈下線(xiàn)裝置。 The Drawing of this machine can be equipped with dual auto take-up device and coiler take-up device.
一、設備簡(jiǎn)述 brief introduction to the equipment
本機供電線(xiàn)電纜廠(chǎng)拉制φ1.2～φ3.5的圓銅線(xiàn)，可拉制硬銅線(xiàn)和連續退火軟銅線(xiàn)。本機拉線(xiàn)鼓輪采用串列式排列，定速輪和其它12道拉線(xiàn)鼓輪分別由二臺直流電機拖動(dòng)，可進(jìn)行快速換模，極大地方便了操作。
This machine is made for producing φ1.2～φ3.5 round-shaped copper wire for the wire and cable factory.the drawing capstan are arranged in tandem ,finish capstan and other 12 drawing capstans are seperately dragged by 2 DC machines.This can change the mould fast and make the operation simpler to a large extent.
電控系統采用西門(mén)子裝置，數字通訊，全線(xiàn)PLC控制，人機界面。
The electrical control is installed with the original Siemens control system，all lines are PLC controlled and human-computer interface
本機收線(xiàn)可配置雙盤(pán)自動(dòng)收線(xiàn)裝置及成圈下線(xiàn)裝置。
The Drawing of this machine can be equipped with dual auto take-up device and coiler take-up device.
二、主要技術(shù)參數main technical parameters
1、進(jìn)線(xiàn)直徑inline wire Dia. max. φ8 mm
2、出線(xiàn)直徑 outlet wire Dia. max. φ1.2~φ3.5 mm
3、拉線(xiàn)、退火速度 drawing,annealing spped max 25 m/s
4、拉伸道次 number of drafts max 13 道
5、拉線(xiàn)鼓輪直徑（等直徑）
Dia. of drawing capstan (equal Dia.) φ450 mm
6、最大模具尺寸 Max. mould size φ43×35 mm
7、成圈收線(xiàn)容量 coiler take-up volume 2 t
收線(xiàn)范圍 take-up range φ3.5～φ1.6 mm
收線(xiàn)速度 take-up speed max. 15 m/s
8、雙盤(pán)收線(xiàn)盤(pán)規格 type of dual take-up PND630 PND500
9、最大退火電流 Max.annealing curent 6000 A
10、最大退火電壓 Max.annealing voltage 55 V
11、拉線(xiàn)主電機 drawing host
型號 type Z4-315-12
功率 power 280 kw
12、定速輪電機 electric machine of finish capstan
型號 type Z4-200-21
功率 power 75 kw
13、雙盤(pán)收線(xiàn)電機 dual take-up motor
型號 type Z4-160-31
功率 power 30x2 kw
14、主機潤滑油泵 oil pump of host lubrication
CBZ-50 50L/min 3 kw
15、儲線(xiàn)裝置儲線(xiàn)長(cháng)度
Wire length in accumulator max. 約5.2 m
16、儲線(xiàn)輪最大行程 max. stroke of accumulator ring 840 mm
17、使用壓縮空氣壓力（氣源用戶(hù)自理）pressure of required compressed air
(the air source are resolved by the buyer) 0.4～0.6 Mpa
18、電蒸汽爐加熱功率 lectric vapour heating power 9 kw
三、設備組成equipment comprises:
1、放線(xiàn)架 pay-off stand 1套
2、拉線(xiàn)機主機（包括主電機、定速輪電機） 1套
host of wire drawing (including electric host and finish capstan electric host)
3、連續退火裝置 1套
Continuous annealing device
4、儲線(xiàn)裝置 accumulator 1套
5、雙盤(pán)收線(xiàn)裝置 dual take-up device 1套
6、成圈收線(xiàn)裝置 coiler take-up deivce 1套
7、拉線(xiàn)主機潤滑裝置 drawing host lubrication device 1套
8、軋頭穿模機 wire pointer and stripper 1套
9、電氣控制柜 electric control cabinet 1套
10、電蒸爐 electric vapour furnace 1套
四、設備技術(shù)特點(diǎn)characteristics of equipment
1、拉線(xiàn)牙箱整體鑄造，與分體拼結結構相比，剛性大大提高，不會(huì )變形，密封性好，不會(huì )產(chǎn)生漏水、漏油等現象。
Xx is founded in whole*,compare with being founded seperately,the xx has been enhanced and it’s not easily transfigurable,it’s leak-free from water, oil etc.
2、拉線(xiàn)機采用高性能斜齒輪傳動(dòng)，全方位加工。高速檔齒輪齒面淬火磨齒。拉線(xiàn)鼓輪采用中碳鋼基體，表面噴涂碳化鎢。
Wire stretcher is equipped with high-qualified inclining gear transmission，omnidirectionally processed. High-gear is quenched and the drawing capstan is made of medium carbon steel matrix with tungsten carbide sprayed on the surface
3、采用半浸沒(méi)式潤滑冷卻方式，確保線(xiàn)材和拉線(xiàn)模有效的冷卻和潤滑
Cooling adoption of semi-dipping lubrication ensures the wire and the mould being cooled and lubricatd efficiently.
4、退火裝置設計為傾斜式，降低了高度，操作方便。專(zhuān)門(mén)設計的風(fēng)道使退火輪后部變得十分簡(jiǎn)潔，方便了日常維護保養。
The annealing device is inclination type and it’s easy to operate because of the lowered height. The design of airway makes the back of fire-ring more simple and convenient for maintenace.
5、雙盤(pán)收線(xiàn)設計先進(jìn)可靠，有關(guān)傳動(dòng)部分均進(jìn)行動(dòng)平衡校正，采用氣動(dòng)系統及電氣通訊方式控制換盤(pán)，穩定性好，捕捉成功率高。由于采用氣動(dòng)控制，工作場(chǎng)地整潔干凈，解決了選用液壓系統可能產(chǎn)生的漏油現象。
Dual take-up design is advanced and transmission parts are dynamic balancing emendated,using a air-started system and electric communication to control the changer is good for stablity and a high success rate of capture.because of the air-starting control,the workplace can be tidy and clean ,this solved the oil-leaking problem of liquid pressure system.
6、拉線(xiàn)主機、定速輪、成圈收線(xiàn)及雙盤(pán)收線(xiàn)電機均采用原裝西門(mén)子控制器，全線(xiàn)PLC控制，采用進(jìn)口人機界面，能方便地發(fā)出操作指令，察看整機運行狀況，調整工藝參數，并具有故障診斷功能。
Drawing host, finish capstan,coiling take-up and dual drawing motor are all imported from Siemens,all line PLC controlled with a human-computer interface.This makes the command and adjust of running situationa and parameters easy,and it is error-detection possible.
7、定速輪內設有水冷或風(fēng)冷機構，可有效降低拉線(xiàn)時(shí)定速輪溫度。
Finish capstan has a water-cooling or wind-cooling device,can cool of the capstan while drawing.
